Setup Reduction Ideas
(House Keeping and Organization)


Shadow board - All tools needed to perform drilling setup on a Burgmaster Drill.  Tools are outlined to indicate proper return position and when one is missing.

Photo of dollie with 8” phenolic wheels and locking brake to easily move standard wooden pallets and pallet boxes within a work area by the operator.  Load capacity is 3600 lbs. but Safety work rules will mandate allowable max. weight to be pushed by employees.

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Examples of guarding & shielding applied to sides of 
magnetic chip conveyor (upper arrow) and sheet metal
splash guards applied around top of open coolant tank.

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Photo showing weld fixture storage rack with “highest running jobs” stored at front end of rack to be easily accessible to welders.

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Photo shows example of wire racking for point of use storage at an assembly operation.  Also it would be useful to store light weight components at a weld station.  The containers are small enough that a two container kan-ban system can be used for replenishment method.

Shadow board - All tools needed to perform drilling setup on a Deka Drill. Tools are outlined to indicate proper return position and when one is missing.

 

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Shadow Boards - All tools needed to perform drilling setup on a Gun Drill.  Tools are outlined to indicate proper return position and when one is missing.

Vertical Storage Systems can be used to centralize components around a work center.  They can significantly increase the amount of available floor space.

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330 gallon liqua bins can be used to eliminate several 55 gallon drums for die lubricants, oils, washer chemicals, and floor cleaners.

Industrial label makers can be used to specify storage locations.

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Last Modified on: Monday, 26-Jun-2000

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